The Wuxi Jianying DCS-1000 series of ton bag packaging equipment comprises multiple models (1000/1, 1000-2, 1000-3, and 1000-6), specifically designed for conventional ton bags with capacities ranging from 500 to 1000 kg. These units are compatible with standard 500–1000 kg PP woven container bags paired with PE inner linings or coated bags, enabling integrated automated powder filling and precise weighing operations. They serve as core equipment for standardized bulk material packaging in industries such as chemicals, agricultural supplies/pesticides, food processing, and new energy applications. The series is categorized by feeding mechanisms into three types: spiral feeding models (DCS-1000/1, 1000/1s vertical spiral, 1000/1d single spiral; DCS-1000/3, 1000/3s vertical spiral, 1000/3d single spiral); gravity feeding model (DCS-1000/2); and vibration feeding model (DCS-1000/6). Each unit can operate independently or be combined to form automated continuous packaging lines.
Technical Specifications
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Model |
DCS-1000/1 |
DCS-1000/2 |
DCS-1000/3 |
DCS-1000/6 |
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Range |
500~1000 kg |
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Speed |
1 0 ~ 2 0 Bag/Hour |
25 Bag/Hour |
10~ 2 0 Bag/Hour |
8 Bag/Hour |
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Accuracy |
±0.2% |
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Power Source |
AC380/220/50Hz |
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Air Pressure |
0.4~0.6 MPa |
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Air Consumption |
0.3m³/min |
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Bag |
PP woven material (PE or PE liner film lamination),four or two straps |
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Feeding Method |
Spiral feeding |
Gravity type |
Spiral feeding |
vibration type |
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Feature And Application
* The Wuxi Jianying tonnage bag packaging machine features a centralized industrial computer control system with a touchscreen for visual operation, allowing one-touch adjustment of weight, speed, and parameters. It includes built-in functions for automatic output counting and shift statistics, facilitating efficient production accounting management.
* It features a dedicated standard communication interface for integration with the factory's central control DCS system, enabling remote monitoring and data transmission. The system supports intelligent coordination across the entire production line, including protection mechanisms against multiple overload scenarios, overload surges, and operational errors. Key drive and weighing components have a service life exceeding 100,000 hours, ensuring low long-term failure rates and optimal performance for 24/7 industrial operations.
* The main frame is made of carbon steel with a heavy-load impact-resistant welded structure, designed for high-load operations involving tonnage bags. The pneumatic system operates with standard factory air pressure ranging from 0.4 to 0.6 MPa, featuring a low gas consumption of only 0.3 m³/min and significant energy efficiency.
The entire unit features a modular, split-design approach that facilitates transportation, assembly, disassembly, and maintenance. Customized versions can be configured to accommodate factory floor heights and material characteristics, including elevated storage bins, explosion-proof models, or bins made from specific materials.
* These standard components are universally compatible with the entire system, offering low maintenance and replacement costs. Leveraging 33 years of expertise in packaging equipment technology, the company holds multiple patents related to measurement and feeding systems, making the equipment suitable for various industries including chemical, pharmaceutical, food additive, and new energy sectors.
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