The DCS-1000/6 Vibrating Ton Bag Packaging Machine, manufactured by Wuxi Jianying, is a precision dosing system specifically designed for challenging materials with poor flowability and susceptibility to bridging or clogging. It is suitable for packaging ton bags ranging from 500 to 1000 kg. Utilizing variable-frequency vibration feeding, the machine employs high-frequency micro-vibrations to eliminate material bridging and agglomeration, ensuring continuous and uniform material discharge while effectively addressing common issues of clogging and unstable discharge associated with traditional gravity-based systems. Integrated with multiple functional modules-including vibration feeding, precise weighing, sealing and dust removal, automatic compaction, and intelligent electrical control-it is compatible with various industries such as lithium battery materials, chemicals, metallurgy, and pharmaceuticals. The machine supports both standalone operation and integration into production lines, making it the ideal solution for efficient, accurate, and clean ton bag packaging of irregularly shaped or block-shaped materials.
Technical Specifications
|
Model |
DCS-1000/6 |
|
Range |
500~1000kg |
|
Speed |
5-10 Bag/Hour |
|
Accuracy |
±0.2% |
|
Power Source |
AC380/220/50Hz |
|
Air Pressure |
0.4~0.6 MPa |
|
Air Consumption |
0.3m³/min |
|
Bag |
PP woven material (PE or PE liner film lamination),four or two straps |
|
Feeding Method |
Vibration Type |
Feature And Application
The vibration feeding bag packaging machine employs a vibration-based uniform feeding system, making it suitable for handling challenging materials without clogging. The equipment utilizes a variable-frequency vibration feeding method that uses high-frequency micro-vibrations to eliminate material bridging and agglomeration, effectively addressing issues of poor fluidity, clogging, and material interruption. It supports dual-stage feeding modes-coarse-vibration rapid feeding and fine-vibration precision feeding-with stable and adjustable flow rates, making it highly versatile for processing various ordinary and complex irregularly shaped materials.
High-precision weighing measurement with minimal error and low loss, featuring high-precision weight sensors and a dedicated powder metering system with optimized vibration-resistant algorithms for stable and accurate measurements. The accuracy for conventional materials reaches ±0.2%, supporting automatic peeling, dynamic zeroing, material compensation, and out-of-tolerance correction alarms. Compatible with materials of varying humidity and fineness, it ensures long-term stability and effectively reduces material loss.
The system features intelligent variable-frequency control with user-friendly operation and high adjustability, equipped with an industrial touch-based smart control system that allows visual adjustment of vibration frequency, feeding speed, packaging weight, and compaction parameters for rapid adaptation to varying material conditions. It includes built-in functions for output statistics, status monitoring, fault self-diagnosis, and alarms, supports central control communication for remote data management, and offers simple operation, efficient control, and low failure rates.
Corrosion-resistant, durable, and easy to maintain; designed for complex industrial environments. Material contact surfaces utilize 304 stainless steel, offering excellent corrosion resistance, wear resistance, non-adhesive properties, and easy cleaning, making it suitable for applications in food, pharmaceutical, and corrosive powder industries. The steel structure platform features a carbon steel anti-corrosion coating that provides dust and moisture resistance while ensuring robust durability. All core components are manufactured to industrial-grade standards for stable performance. The modular design results in compact footprint, simple installation, convenient daily operation, and low maintenance costs.
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